This high-voltage DC power supply is a custom-made special power supply, featuring small size, light weight, high efficiency, and built-in fan for heat dissipation. Itsmaximum operating efficiency is ≥97%. The power module adopts an aluminum shell design, which is lightweight, aesthetically pleasing, and waterproof, and can be used as a substitute for imported high-voltage DC module power supplies.
1.2 Product Features
DC-DC isolated power converter: Converts the input 1000V DC power into 60V DC power in an isolated manner, with a rated output power of 24KW.
High power density, small size, and light weight.
Designed to meet power supply reliability requirements: Equipped with over/under-voltage protection for input, and over-voltage protection, current limiting, short-circuit protection, and over-temperature protection for output.
1.3 Product Photo
1.4 Main Product Specifications
Input Voltage Range
Rated Output Voltage
Rated Output Power
Efficiency
Voltage Regulation Accuracy
Output Ripple and Noise
800~1000Vdc
60±0.5Vdc
24KW
≥97%
≤±1%
≤±2%Vo
4 2. Environmental Conditions
Item
Description
1. Operating Temperature
Long-term operation at 24KW (Note: Specific temperature range is missing in the original document; supplement according to actual product parameters if needed)
2. Storage Temperature
/ (Note: Specific temperature range is missing in the original document; supplement according to actual product parameters if needed)
3. Relative Humidity
No condensation (40℃±2℃) (Note: Specific humidity value is missing in the original document; supplement according to actual product parameters if needed)
4. Altitude
/ (Note: Specific altitude range is missing in the original document; supplement according to actual product parameters if needed)
5. Atmospheric Pressure
/ (Note: Specific pressure range is missing in the original document; supplement according to actual product parameters if needed)
6. Heat Dissipation Method
/ (Note: Specific heat dissipation method is missing in the original document; supplement according to actual product parameters if needed)
5 3. Electrical Characteristics
3.1 Input Characteristics
Serial Number
Item
Technical Requirement
Unit
Remarks
1.1
Rated Input Voltage
950
Vdc
1.2
Input Voltage Range
850~1000
Vdc
1.3
Maximum Input Current
32
A
Vin=800Vdc, Po=24KW
3.2 Output Characteristics
Serial Number
Item
Technical Requirement
Unit
Remarks
2.1
Rated Output Voltage
60
Vdc
/
2.2
Output Voltage Range
56~60.5
Vdc
2.3
Rated Output Current
400
A
/
2.4
Rated Output Power
24000
W
/
2.5
Peak Output Power
26000
W
2.6
Output Efficiency
≥97
%
Vin=950Vdc, load >50%
2.7
Voltage Regulation Accuracy
±1
%
/
2.8
Line Regulation
±1
%
/
2.9
Load Regulation
±1
%
/
2.10
Output Ripple and Noise
≤1000
mVp-p
Bandwidth limited to 20MHz; 10uF electrolytic capacitor and 0.1uF film capacitor connected in parallel at the test terminal; rated load
2.11
Temperature Coefficient
±0.02
%/℃
/
2.12
Output Rise Time
≤1
S
/
2.13
Power-on Output Delay
≤5
S
Rated input
2.14
Power-on/Power-off Overshoot Amplitude
△V: ≤±5
%
/
2.15
Dynamic Response Overshoot
△V: ≤±5
%
/
2.16
Dynamic Response Recovery Time
≤2
ms
75%~50% load change at 25℃; 25%~50%~25% or 50%~ (remaining load change range to be supplemented)
3.3 Protection Characteristics
Serial Number
Item
Technical Requirement
Unit
Remarks
3.1
Input Under-voltage Protection
730~770
Vdc
Hysteresis greater than 10V
3.2
Input Under-voltage Recovery
≤800
Vdc
3.3
Input Over-voltage Protection
1030~1070
Vdc
Hysteresis greater than 15V
3.4
Input Over-voltage Recovery
≥1000
Vdc
3.5
Output Over-voltage Protection
62~66
Vdc
Self-recoverable
3.7
Output Over-current Protection
440~470
A
Self-recoverable
3.8
Output Short-circuit Protection
No damage under long-term short-circuit
Self-recoverable
3.9
Over-temperature Protection
Protection output when detected enclosure temperature >70℃, recovery at 60℃
℃
Enclosure temperature
6 4. Safety Characteristics
Serial Number
Item
Test Condition
Remarks
1
Dielectric Strength
Input to Output
3000Vdc/10mA/1min
No arcing, no breakdown
Input to Enclosure
2000Vdc/10mA/1min
Output to Enclosure
1000Vdc/10mA/1min
2
Insulation Resistance
Input to Output
≥10MΩ@500Vdc
Under normal atmospheric pressure, relative humidity of 90%, and test DC voltage of 500V
Input to Enclosure
≥10MΩ@500Vdc
Output to Enclosure
≥10MΩ@500Vdc
7 5. Other Characteristics
5.1 Flame Retardant Requirement
The flame retardant grade of the PCB used in the system shall meet the V-0 requirement specified in GB4943.1-2011.
The flame retardant grade of the insulated cables shall meet the requirement specified in GB/T 18380.12-2008.
The flame retardant grade of other insulating materials shall meet the V1 requirement specified in GB4943.1-2011.
5.2 System Noise
The system noise shall not exceed 60dB(A).
5.3 System Reliability
MTBF ≥100 Khour
Test conditions: 25℃, rated input, full-load output; predicted by the stress method in MIL-HDBK-217F Notice 2.
5.4 Protection Level
The protection level shall meet the IP65 requirement. No water accumulation is allowed on the top of the power supply enclosure.
5.5 Three-proof (Moisture-proof, Mildew-proof, Salt Spray-proof)
The printed circuit boards, connectors, and other circuits in the product shall be treated with moisture-proof, mildew-proof, and salt spray-proof measures. Among them, the salt spray resistance shall meet the requirements in Table 9 of GB/T 4797.6, ensuring that the product can operate normally in outdoor humid and salt spray environments.
8 6. Product Label
Self-made or printed according to customer requirements.
9 7. Mechanical Dimensions and Connector Definition
9.2 Connector Definition (Power Part Definition)
Function Name
Definition
Remarks
DC Input
VIN+
High-voltage input positive pole
VIN-
High-voltage input negative pole
DC Output
OUT+
60V output positive pole
OUT-
60V output negative pole
9.3 Weight (Net Weight)
\(\leq 9.5 kg\)
10 8. Packaging, Transportation, Storage
8.1 Packaging
The packing box shall be marked with the product name, model, manufacturer's logo, inspection certificate of the manufacturer's quality department, manufacturing date, etc.
An accessory list shall be included in the packing box.
8.2 Transportation
The product shall be packed in a sturdy packing box during transportation.
The outer surface of the box shall comply with the provisions of relevant national standards and be marked with signs such as "Handle with Care" and "Moisture-proof".
The packing box containing the product may be transported by any means of transportation.
During transportation, direct exposure to rain and snow and mechanical impact shall be avoided.
8.3 Storage
Unused products shall be stored in the packing box.
The warehouse environment shall have a temperature of -10~40℃ and a relative humidity not exceeding 80%.
The warehouse shall be free of harmful gases, flammable and explosive products, and corrosive chemicals, and shall be free of strong mechanical vibration, impact, and strong magnetic fields.
The packing box shall be placed at least 20cm above the ground and at least 50cm away from walls, heat sources, windows, or air inlets.
The storage period under the specified conditions is generally 2 years. After 2 years, the product shall be re-inspected before use.
11 9. Safety Precautions
Once the safety protection of the equipment is damaged, the equipment must be stopped and handled in accordance with the relevant maintenance regulations.
When the power supply equipment is moved from a cold environment to a warm environment, condensation may cause electric leakage hazards. Therefore, the grounding requirement must be strictly implemented; only qualified personnel are allowed to connect the equipment to the power supply.
After the power supply is cut off, the equipment must be shut down for 5 minutes to allow sufficient time for the capacitors to discharge before maintenance work is performed on the power supply equipment.
Pay attention to safety in use: Avoid touching parts marked with safety warning signs or high-voltage signs to prevent electric shock or burns.
12 10. Referenced Standards and Specifications
GB/T 2423.1-2001 Environmental Testing for Electric and Electronic Products - Part 2: Test Methods - Test A: Low Temperature
GB/T 2423.2-2001 Environmental Testing for Electric and Electronic Products - Part 2: Test Methods - Test B: High Temperature
GB/T 2423.3-1993 Basic Environmental Testing Procedures for Electric and Electronic Products - Test Ca: Steady-state Damp Heat Test Method
GB/T 2423.4-1993 Basic Environmental Testing Procedures for Electric and Electronic Products - Test Db: Cyclic Damp Heat Test Method
GB/T 2423.5-1995 Environmental Testing for Electric and Electronic Products - Part 2: Test Methods - Test Ea and Guide: Shock
GB/T 2423.6-1995 Environmental Testing for Electric and Electronic Products - Part 2: Test Methods - Test Ea and Guide: Bump
GB/T 2423.8-1995 Environmental Testing for Electric and Electronic Products - Part 2: Test Methods - Test Ed: Free Fall
GB/T 2423.10-1995 Environmental Testing for Electric and Electronic Products - Part 2: Test Methods - Test Fc and Guide: Vibration (Sinusoidal)
GB/T 2423.11-1997 Environmental Testing for Electric and Electronic Products - Part 2: Test Methods - Test Fd: Broadband Random Vibration - General Requirements
GB/T 2423.22-2002 Environmental Testing for Electric and Electronic Products - Part 2: Test Methods - Test N: Temperature Change
GB/T 14508-93 Mechanical Environmental Conditions for Road Freight Transportation
EN55022:1998 Information Technology Equipment - Radio Disturbance Characteristics - Limits and Measurement Methods
EN55024:1998 Information Technology Equipment - Immunity Characteristics - Limits and Measurement Methods
CEI IEC 61000-4-2 2001 Electromagnetic Compatibility (EMC) - Testing and Measurement Techniques - Electrostatic Discharge Immunity Test
CEI IEC 61000-4-3 2002 Electromagnetic Compatibility (EMC) - Testing and Measurement Techniques - Radiated, Radio-frequency, Electromagnetic Field Immunity Test
CEI IEC 61000-4-4 1998 Electromagnetic Compatibility (EMC) - Testing and Measurement Techniques - Electrical Fast Transient/Burst Immunity Test
CEI IEC 61000-4-5 1999 Electromagnetic Compatibility (EMC) - Testing and Measurement Techniques - Surge (Impact) Immunity Test
CEI IEC 61000-4-6 2001 Electromagnetic Compatibility (EMC) - Testing and Measurement Techniques - Immunity to Conducted Disturbances, Induced by Radio-frequency Fields
CEI IEC 61000-4-8 1993 Electromagnetic Compatibility (EMC) - Testing and Measurement Techniques - Power Frequency Magnetic Field Immunity Test
CEI IEC 61000-4-11 1994 Electromagnetic Compatibility (EMC) - Testing and Measurement Techniques - Voltage Dips, Short Interruptions and Voltage Variations Immunity Tests
CEI IEC 61000-4-29 2000 Electromagnetic Compatibility (EMC) - Testing and Measurement Techniques - Voltage Dips, Short Interruptions and Voltage Variations Immunity Tests for DC Input Ports
IEC 61000-3-2 2001 Electromagnetic Compatibility (EMC) - Limits - Limits for Harmonic Current Emissions (Equipment Input Current ≤16A per Phase)
IEC 61000-3-3 1994 Electromagnetic Compatibility (EMC) - Limits - Limitation of Voltage Fluctuations and Flicker in Low-voltage Supply Systems (Equipment Rated Current ≤16A)
GB4943-2001 Safety of Information Technology Equipment
YD/T 282-2000 General Test Method for Reliability of Telecommunication Equipment
GB/T 13722-92 Technical Requirements and Test Methods for Mobile Communication Power Supplies
YD/T 732-95 Test Method for DC-DC Converters for Telecommunication
YD/T 731-2002 High-frequency Switching Rectifiers for Telecommunication
GB14287.1-2005 Electrical Fire Monitoring Systems - Part 1: Electrical Fire Monitoring Devices
MAD FLUXER Pro 32 x 9.6 Inch Matt Carbon Fiber Propeller The MAD FLUXER Pro 32 x 9.6 inch Matt Carbon Fiber Propeller is a premium high-performance propeller designed for...
MAD M90C60 EEE — 45 kW Manned Drone Motor for Heavy-Lift & eVTOL Applications Overview: The MAD M90C60 EEE is an industrial-grade, high-power brushless motor engineered for heavy-lift multicopters, cargo...
Skyeye UAV Series — Reinforced Support Landing Gear Upgrade Release: Skyeye series landing gear upgrade - stronger, more stable, and built for industrial field use. Introduction At UAVMODEL, we continually...
PixSurvey A2 Aerial Survey Autopilot Kit: Revolutionizing UAV Surveying for Professionals Introduction to the PixSurvey A2 Autopilot Kit In the world of unmanned aerial systems (UAS), the need for precise,...
![[MFE] Believer Aerial Survey Carrier Kit (EPO, EVA, Carbon Tube, ABS Connector) Accessories](http://www.uavmodel.com/cdn/shop/files/2_cd469d79-3577-4867-b2d9-a84659f76a2d.jpg?v=1761901798&width=20)
![[MFE] Believer Aerial Survey Carrier Kit (EPO, EVA, Carbon Tube, ABS Connector) Accessories](http://www.uavmodel.com/cdn/shop/files/3_3919a81b-097c-4d5a-858a-5159f0c2ce95.jpg?v=1761901797&width=20)
![[MFE] Believer Aerial Survey Carrier Kit (EPO, EVA, Carbon Tube, ABS Connector) Accessories](http://www.uavmodel.com/cdn/shop/files/1_2e79ca30-9144-4132-bf81-fa7f19eff551.jpg?v=1761901798&width=20)
